Airport Cargo Terminal Solutions: How ULD Handling Systems Keep Ground Operations at Flight Speed

Formula 1

Image Source  Shanghai Pudong Cargo Hub​

 

The Race Against Time in Air Cargo

When Formula 1 teams airlifted 438 tons of equipment to Shanghai in 2024, every second counted. This urgency mirrors daily operations at air cargo terminals – where ground handling must match aircraft speed. Enter Changheng Intelligent’s ULD systems, engineered to synchronize warehouse workflows with aviation-grade precision.


Why ULD Systems Matter

Unit Load Devices (ULDs) are the building blocks of air cargo – standardized containers, pallets, and nets that transform loose freight into aircraft-ready modules. Yet 73% of cargo delays originate from ground handling inefficiencies (IATA 2023 Report). Our systems address this gap through:

Real-time ULD weighing (±0.5% accuracy)

Automated conveyor networks (60 ULDs/hour throughput)

AI-powered load optimization (27% space utilization boost)


Changheng Intelligent's Airport Cargo Terminal Solutions

1. Smart Weighing Systems
 

ULD Weighing Systems

ULD Weighing Systems

  • Dynamic weight capture: Measures cargo during transport (No process stoppage)
  • Load planning integration: Auto-calculates aircraft balance parameters
  • Compliance assurance: Generates IATA-compliant documentation instantly

Technical Edge

  • Capacitive sensors withstand -40°C to 80°C
  • 5G-enabled data sync with airline CARGOS systems
 

2. Automated ULD Conveyors

Automated ULD Conveyors

Stage Technology Performance
Loading Robotic arm palletizers 90 sec/ULD formation
Transfer Cross-belt sorters 1.5m/s sorting speed
Security X-ray integrated scanning 250 ULDs/hour inspection

Operational Impact

  • 40% faster F1 equipment turnaround vs manual handling
  • 0.01% cargo damage rate (Industry average: 2.3%)

Technical Innovations

Adaptive Control System

◼ Self-learning algorithm adjusts conveyor speed based on:

  • Flight schedules (Priority routing)
  • ULD dimensions (Dynamic lane allocation)
  • Weather disruptions (Alternative path planning)

Safety First Design

◼ Collision avoidance: LiDAR + RFID dual verification

◼ Emergency stop response: <0.3 seconds

◼ Fire-resistant construction (FAA 14 CFR §25.853 compliant)